Lightweight solution for the oil and gas industry

In the oil and gas industry there is a variety of applications that benefit from the properties of carbon and glass fiber reinforced plastics.

In the oil and gas extraction sector the use of metal components is still the industrial standard. Many challenges such as high pressures and temperatures, highly aggressive media, as well as highest levels of tensile stress and, for the deployment process, also compression loads are demanding for fiber reinforced products. Despite these continuously applied stresses, our products can prevail in the downhole application even in safety-relevant applications. Our durable composite solutions with metal joints solutions are therefore highly suitable for the offshore as well as the onshore oil and gas exploration.

Depending on these applications, it can be the material’s lightweight benefits, outstanding mechanical properties, superior thermal and chemical stability plus corrosion resistance and especially its drillability characteristics that gains high advantages compared to metal parts. Beside the easy drillability the composite debris is flushed out by the used liquids in the drilling process. With fiber reinforced products you prevent the downtime caused by a necessary cleanout. Nevertheless the highest wear resistances due to the Composite Coating process on the inside and outside make these products withstand even the rough conditions of downhole applications. Furthermore the adhesion in the interface of cement and fiber reinforced products can be increased to outstanding levels by our dedicated cement primer.

Our products

Chasing Exit Window - Öl und Gas

Drillable and Millable
Components

In the oil, gas and deep geothermal sectors, many operations require drilling through conventional metallic tubulars and components. Milling or drilling through this equipment results in significant wellbore cleanup time to eradicate metal cuttings, leading to increased costs.

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Our composite tools and tubulars completely eliminate this downtime. Drilling through our components produces a lightweight slurry, which is easily circulated out with the wellbore fluids.

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Casings/Liner - Öl und Gas

Casing and Liner

Casings and liners are required at various positions within the borehole to enhance well integrity. The demands for corrosion and chemical resistance for these products are steadily increasing.

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Additionally, the deeper total depths (TD) and growing CO2 reduction regulations push metallic materials to their limits. Our composite casings and liners address these challenges effectively. We design our components to be corrosion-resistant and lightweight without compromising their mechanical properties.

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Production Tubings - Öl und Gas

Production Tubings

Production tubes transport the fluid to the surface of any borehole. Alongside mechanical properties, chemical and corrosion resistance are paramount.

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Our composite production tubings counteract these challenges with our material selection. Furthermore, we enhance all our oil and gas pipes with an abrasion-resistant inner layer to ensure the longevity of our products and to prevent scaling.

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Advantages

Weight

Achieve significant weight reduction over steel and aluminum with our composite solutions, thanks to the low density of the materials we employ.

Corrosion

The right choice of fibers, resin system, and coating leads to highly corrosion-resistant products.

Durability

With the right coating, extremely wear-resistant surfaces can be achieved both internally and externally.

Pierceability

The material properties allow fiber composites to be drilled with low energy, generating powdery chips that do not damage the drill string, leading to shorter and more efficient drilling processes.

Mass inertia & stiffness

Material selection and design can be tailored to specific needs. High-strength fibers yield high-strength laminates. This flexibility allows us to create products based on your exact requirements.

Stability

The reduced weight leads to enhanced stability during the deployment of the pipe string.

Indulgence & load distribution

Compared to conventional steel solutions, fiber composites enable tighter bending radii.

Applications

Our services

DesignTubes with and without metal, components with and without coatings
Length0.5 m up to 12 m
Diameter500 m to 1 m
Wall thickness2 mm to 150 mm
TechnologyFilament winding, winding cast coating and powder spray coating, bonding
Post processingWinding, sawing, lathing, grinding, milling, joining, bonding, coating, bolting

Contact

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