Lightweight solutions for the marine industry

AVANCO Composites provides high-end fiber composite solutions specifically tailored to the requirements of the marine industry. Because of their superior material properties, such as low density, high modulus and strength, excellent fatigue resistance, and high thermal stability, fiber-reinforced components are ideally suited to the demanding environmental conditions at sea. Many applications are only possible by using special properties of fiber-reinforced products, such as radar or radio transparency, adjustable thermal expansion, or tunable deformation properties.

Our range of services includes the development and production of customized solutions for marine applications. The wide range of manufacturing processes combined with many years of experience processing composite materials enables us to perfectly tailor components to customers’ requirements.

Our products

Drive shaft tubes
 

AVANCO Composites’ drive shaft tubes are used in various applications worldwide. We produce carbon- and glass-fiber-reinforced lightweight drive shaft tubes for a variety of applications — from aircraft, cars, and trucks/tanks to ship and submarine shafts.

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Wherever lightweight construction, stiffness, resonance, bearing clearances, thermal properties or conductivity/non-conductivity are an advantage. We have the right solution for our customers. We develop and customize products with and for you.

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Launch container
 

Pressurized structures for several applications, such as catapults for loitering munition, missile or cruise missile launching systems, submarine systems and many more, are one of our core competencies.

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AVANCO Composites develops and builds products that are dedicated to our customer’s requirements. We are able to proof the strength of those systems under burst and collapse pressure through both numerical and physical testing. Furthermore, we are able to integrate additional features, combine fiber reinforced structures with metal parts and machine products to your needs. In a wide variety of dimensions, sizes and materials.

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Radar transparent
structures

Radiation transparency/translucency is a very important material property for many marine applications.

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AVANCO Composites offers various technologies to manufacture such structures in diverse shapes, including tubular, flat, and curved structures, to cover radar or radio-frequency antennas, sensors, or other transmit/receive devices.

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Lightweight structural
components

We support our customers’ marine systems with structural components and complete, self-supporting hull components made of carbon or glass fiber reinforced plastics. Depending on the dimensions and geometries, our range of solutions focuses on different manufacturing processes.

Generator & turbopumps
components

Our rotor sleeves for generators and turbochargers provide benefits including significantly reduced air gaps between rotor and stator.

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They enable compensation of centripetal forces and thermal expansion, resulting in improved energy efficiency and power output. Thanks to their excellent mechanical and thermal properties, they are also suitable for very high speeds. Dimensional accuracy in the circumferential direction is ensured by adjustable thermal expansion. In addition, the low conductivity of fiber composite material minimizes magnetic losses compared to metallic solutions. Improved stator cooling is also achieved, while the bandage effectively seals the rotor from the coolant. In addition, the use of thin-walled shells (~0.2 mm) enables a particularly efficient design.

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Masts
 

Our various manufacturing technologies enable us to offer GFRP and CFRP ship masts in a wide range of geometries.

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Thanks to our comprehensive expertise not only in winding composite parts, but also in joining composite and metal components together, we can supply both the mast itself and the mast including attachments. Everything is manufactured from a single source in Germany.

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Advantages

Weight

Using CFRP materials can lead to weight reductions of up to 80% compared to steel.

Durability

CFRP materials exhibit superior fatigue resistance compared to steel or aluminum, allowing for extended service life under dynamic loading conditions.

Mass interia

Inertia can be significantly reduced by using CFRP materials, which is useful wherever rapid, oscillating, or cyclic movements are required. This enables faster acceleration and deceleration, and shorter cycle times.

Stiffness

CFRP is characterized by its high specific stiffness (Φ = E/ρ) compared to steel. The stiffness is up to 9 times higher.

Oscillation

Owing to their high stiffness and low weight, carbon fiber components exhibit exceptionally high natural frequencies. Resonance ranges can be shifted upwards or downwards by adjusting the winding angle or fiber orientation.

Vibration

CFRP elements can be manufactured with twenty times more passive dampening than steel. The vibrations can even be avoided thanks to the high dampening ratios. CFRP components subject to vibration come to a standstill much faster.

Corrision

CFRP products are highly resistant to chemicals. Rust and corrosion (and the resulting loss of material strength and aesthetic quality) can be avoided.

Applications

Our services

DesignTubes (with or without metal parts), round and square tubes, profiles, plates.
Lengthup to 12 m
Diameter20 mm to 500 mm
Wall thickness0.5 mm to 150 mm
TechnologyFilament winding, laser tape winding, continuous compression molding, hot stamp forming; vacuum hot pressing
Post processingWinding, sawing, lathing, grinding, milling, joining, bonding, coating, bolting
  1. Radome / Radar transparent structures
  2. Mast
  3. Saling
  4. Drive shaft tubes
  5. Lightweight structural components

6. Launch container
7. Tubes & heat covers
8. Generator & turbopumps components
9. Submarine components

Contact

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