{"id":1646,"date":"2024-06-20T09:57:57","date_gmt":"2024-06-20T09:57:57","guid":{"rendered":"https:\/\/dev.avanco-composites.de\/?page_id=1646"},"modified":"2025-12-15T14:14:21","modified_gmt":"2025-12-15T14:14:21","slug":"defense","status":"publish","type":"page","link":"https:\/\/avanco-composites.de\/en\/products\/defense\/","title":{"rendered":"Defense"},"content":{"rendered":"
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Lightweight solutions for the security and defense industry<\/h2>\n\n\n\n

AVANCO Composites offers a broad variety of different systems to provide value adding solutions for the development of state of the art weapon systems. Lightweight structures are in this context beneficial to increase the operation time, the covered distance or the duration of an operation as well as ensuring the survivability. Fiber reinforced components support existing applications by their superior material properties related to low density, high modulus and strength as well as low fatigue levels and high thermal stability. Several applications are only possible by using special properties of fiber reinforced products like radar or radio translucency, adjustable thermal expansions in different directions or adjustable deflection properties.<\/p>\n\n\n\n

By the variety of different manufacturing methods we are able to provide customized solutions in thermoset and thermoplastic matrix materials. With the vertical integration of the AVANCO Composites and the knowledge in machining and joining not only fiber reinforced but also metal materials we are capable to manufacture components, complete structures and systems to our customer\u2019s needs. Decades in the development of aircraft, marine and vehicle components that were used and deployed under the roughest environments helps us to understand the requirements and provide the smartest solution in the fastest time for demanding defense applications. With our dedicated engineering team we support customer\u2019s projects from the development and prototype manufacturing up to mass production under certificated conditions<\/p>\n\n\t<\/div>\n\n<\/div>\n\n<\/div>\n\n\n

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Our products<\/h2>\n\n\t<\/div>\n\n\n\n
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Heat shield \/ sound
suppressor covers<\/h3>\n\n\n\n

With special purpose materials AVANCO Composites is capable to suit heat shield applications up to highest levels of thermal resistance.<\/p>\n\n\n\n

More details<\/a><\/p>\n\n\n\n

Our dedicated sound suppressor heat cover system ensure the safety of soldiers, prevent serious burning injuries, secure the conductive heat transfer from the sound suppressor body to prevent overheating and optimize the visibility in the field of view by suppressing the mirage effect. Since the used material does not absorb moisture and reduces heat radiation in the visual axes, the signature can be drastically optimized in combat operations. The incredible low mass of the suppressor cover is very beneficial to reduce the weight at the very tip of your weapon system.<\/p>\n\n\n\n

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Storage, transport and
launching tubes<\/h3>\n\n\n\n

Pressurized structures for several applications, such as  catapults for loitering munition, missile or cruise missile launching systems, submarine systems and many more, are one of our core competencies.<\/p>\n\n\n\n

More details<\/a><\/p>\n\n\n\n

AVANCO Composites develops and builds products that are dedicated to our customer\u2019s requirements. We are able to proof the strength of those systems under burst and collapse pressure by numerical and physical testing. Furthermore, we are able to integrate additional features, combine fiber reinforced structures with metal parts and machine products to your needs. In a wide variety of dimensions, sizes and materials.<\/p>\n\n\n\n

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Structures and trusses
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Structures and trusses made from carbon fiber reinforced tubes and profiles joined with lightweight metal fittings\/nodes have very beneficial properties for several defense application.<\/p>\n\n\n\n

More details<\/a><\/p>\n\n\n\n

Our customers are able to improve the dynamical properties by the dramatically decreased weight of these structures as well as it\u2019s possible to improve the precision by the adjustable thermal expansion properties of those structures significantly. Users of telescope and radar arrays as well as mast systems and weapon tripods benefit from AVANCO Composites lightweight solutions and the deep knowledge in the joining technology. With more than four decades of experience, we support our customers in the engineering process to gain the maximum benefits from the highly sophisticated material properties.<\/p>\n\n\n\n

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Drive shafts <\/h3>\n\n\n\n

AVANCO Composites’ prop shafts and drive shafts are serving in several applications worldwide.<\/p>\n\n\n\n

More details<\/a><\/p>\n\n\n\n

We are able to manufacture carbon and glass fiber reinforced lightweight drive shafts for a huge variety of applications – aircraft, car, truck\/tank, up to ship and submarine. Wherever lightweight, stiffness, resonance, bearing distances, thermal properties or conductivity\/non-conductivity is critical; we have the right solution for our customers. We develop and customize products with and for our clients.<\/p>\n\n\n\n

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Pressure vessels<\/h3>\n\n\n\n

Being an experienced manufacturer of FRP components, AVANCO Composites develops CFRP pressure vessels made from thermoplastic UD-tapes, which enables technical potentials for customized solutions in unconventional design.<\/p>\n\n\n\n

More details<\/a><\/p>\n\n\n\n

Current high-pressure storage systems are made of a thermoplastic liner, which ensures gas tightness. State of the art pressure vessels are wound with carbon-epoxy composite. Such tanks, defined as type 4 pressure vessels, are able to safely store gases at high pressure levels. Still, these tanks suffer from some limitations such as refuelling\/emptying time, weight and volume, durability, robustness and recyclability. Thermoplastic pressure vessels are a promising alternative to face these challenges. The laser assisted thermoplastic tape winding process in particular offers great opportunities to increase storage efficiency, as well as reducing variation deviations in quality, due to high quality process control. The process also allows in-situ consolidation, superseding the need for curing in an oven. Discontinuous fiber reinforcement paths open up the possibilities to new designs.<\/p>\n\n\n\n

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\"Profile<\/figure>\n\n\n\n

Profiles<\/h3>\n\n\n\n

AVANCO Composites manufactures customized profiles and structures for vehicle frames and sub-frames, weapon carrier systems and chassis for specialized purpose.<\/p>\n\n\n\n

More details<\/a><\/p>\n\n\n\n

By utilizing thermoplastics for continuous fiber reinforced products we are not only able to machine these products to your specifications but also post-process the dimensions by a downstream thermal bending\/curving process. This increases the flexibility in design and dimensions. By over molding\/injection molding on the same matrix material there are endless opportunities to customize our profiles to your needs.<\/p>\n\n\n\n

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Primary and secondary
structures<\/h3>\n\n\n\n

We support our customer\u2019s aircraft systems with primary and secondary structures as well as complete, self-supporting fuselage systems made in carbon or glass fiber reinforced plastics.<\/p>\n\n\n\n

More details<\/a><\/p>\n\n\n\n

Depending on the dimensions, different manufacturing processes of our solution stack are in focus. But one is in common for all solutions: we maximize lightweighting and increase the payloads of your application.<\/p>\n\n\n\n

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Radiation transparency<\/h3>\n\n\n\n

Radiation transparency\/translucency is a very important material property for many defense applications.<\/p>\n\n\n\n

More details<\/a><\/p>\n\n\n\n

AVANCO Composites offers different technologies to manufacture such structures in very different shapes. Tubular, flat or curved structures to cover radar, radio-frequency antennas, sensors or other general sending\/receiving devices are in our solution stack.<\/p>\n\n\n\n

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Advantages<\/h2>\n\n\t<\/div>\n\n\n\n
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Weight<\/h3>\n\n\t<\/div>\n\n<\/div>\n\n\n\n

Utilizing CFRP materials can result in weight reductions of up to 80% compared to steel.<\/p>\n\n\n\n

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Durability<\/h3>\n\n\t<\/div>\n\n<\/div>\n\n\n\n

CFRP materials exhibit superior fatigue resistance compared to steel or aluminum solutions, enabling extended service life under dynamic loading conditions.<\/p>\n\n\n\n

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Mass inertia<\/h3>\n\n\t<\/div>\n\n<\/div>\n\n\n\n

Inertia can be significantly reduced through the use of CFRP materials. Can be used wherever accelerated, oscillating or clocked movements are required. This enables faster acceleration & deceleration and shorter cycle times.<\/p>\n\n\n\n

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Stiffness<\/h3>\n\n\t<\/div>\n\n<\/div>\n\n\n\n

CFRP is characterized by its high specific stiffness (\u03a6 = E\/\u03c1) compared to steel. The stiffness is up to 9 times higher.<\/p>\n\n\t<\/div>\n\n\n\n

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Oscillation<\/h3>\n\n\t<\/div>\n\n<\/div>\n\n\n\n

Owing to their high stiffness and low weight, carbon fiber components exhibit exceptionally high natural frequencies. Resonance ranges can be shifted upwards or downwards by adjusting the winding angle or fiber orientation.<\/p>\n\n\n\n

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Vibration<\/h3>\n\n\t<\/div>\n\n<\/div>\n\n\n\n

CFRP elements can be manufactured with twenty times more passive dampening than steel. The vibrations can even be avoided thanks to the high dampening ratios. CFRP components subject to vibration come to a standstill much faster.<\/p>\n\n\n\n

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Corrosion<\/h3>\n\n\t<\/div>\n\n<\/div>\n\n\n\n

CFRP products are extremely resistant to chemicals. Rust and corrosion can be avoided and the resulting loss of material strength and aesthetic properties can be counteracted.<\/p>\n\n\t<\/div>\n\n<\/div>\n\n<\/div>\n\n<\/div>\n\n\n

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Applications<\/h2>\n\n\t<\/div>\n\n<\/div>\n\n<\/div>\n\n\n
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Our services<\/h2>\n\n\n\n

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Design<\/strong><\/td>Tubes, with and without metal parts, round and square tubes, profiles, plates<\/td><\/tr>
Length<\/strong><\/td>up to 12 m<\/td><\/tr>
Diameter<\/strong><\/td>1,000 mm<\/td><\/tr>
Wall thickness<\/strong><\/td>0.5 mm to 150 mm<\/td><\/tr>
Technology<\/strong><\/td>Filament winding, thermoplastic tape winding, continuous compression molding, hot stamp forming, vacuum hot pressing<\/td><\/tr>
Post processing<\/strong><\/td>Winding, sawing, lathing, grinding, milling, joining, bonding, coating, bolting<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\t<\/div>\n\n<\/div>\n\n<\/div>\n\n\n
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  1. Radar transparent structures | Continuous Compression Molding (X-CCM\u00ae<\/sup>)<\/li>\n\n\n\n
  2. Mast structures | Filament Winding<\/li>\n\n\n\n
  3. Heat cover | Thermoplastic Tape Winding<\/li>\n\n\n\n
  4. Tower mount components | Filament Winding<\/li>\n\n\n\n
  5. Vehicle armor plate | Continuous Compression Molding (X-CCM\u00ae<\/sup>)<\/li>\n\n\n\n
  6. Prop shaft and drive shafts | Filament Winding<\/li>\n\n\n\n
  7. Chassis profiles | Continuous Compression Molding (X-CCM\u00ae<\/sup>)<\/li>\n<\/ol>\n\n\t<\/div>\n\n\n\n
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    Contact<\/h2>\n

    Do you have questions or suggestions?
    \nYou are interested in our products and are looking for the right contact person?<\/p>\n\n

    Contact now<\/a><\/p>\n <\/div>\n <\/div>\n <\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":2,"featured_media":0,"parent":1882,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-produktkategorien.php","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-1646","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nCarbon | CFRP for the security and defense industry - AVANCO composites<\/title>\n<meta name=\"description\" content=\"Aerospace, marine and vehicle components made of CFRP and GFRP as well as aluminum are our lightweight focus - AVANCO Composites\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/avanco-composites.de\/en\/products\/defense\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Carbon | CFRP for the security and defense industry - 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